Since 2005 Chuck has provided on site machining, and in place machining repair solutions to power plants, pulp and paper mills, ships, factories of all types, refineries, chemical plants and construction sites over Asia. In
addition to working directly for producers we also work for OEM, outage, maintenance, general contracting, turbine, and engineering firms. Whether you’re approaching a planned outage, forced outage, require support in a
new construction project, or are overwhelmed by demanding emergency outage repairs, we’re ready to provide you with the right on-site machining solution to the problem.
Flange Facing Solutions
Flange Facing helps to keep your plant running efficiently, safely and more environmentally friendly. In-Situ Flange Facers save time and money by doing repairs on-site and In-place. In-Situ Machining is equipped with a
full line of flange facers that can handle 0” to 13′ in diameter and larger upon request. We can also provide a wide range of facing related services.
Flange facing diameter up to 195”
RTJ Flanges
Lens RingFlanges
O ring grooves
Flange OD/ID machining
Valve seats
Shells
Channel heads
Crane pedestal flatness
Oval Man way
Weld preparation
Tube sheet re-facing
Heat exchangers
Crane Pedestal
Line Boring from Dia. 1” to Dia.180”
Engine & generator cylinder all type
Gear Boxes ,Pump & Journal bearings
Stern tubes
Rudder bores
Pad Eyes and lifting lugs
Weld preparation
Cracked weld removal
Over Head/Vertical Milling 850mm X 4500mm in a single setup
Sole Plate : Pumps, Compressors, Electric Motors, Gas Engines, Gear Boxes, Turbine
Mill Shafts & Slots, Keyway Cutting and Small Slot Cutting
Tube Sheet Partition Grooves
Cracked Weld Removal
Cold Cutting ranges from 2” to 44” OD
Heavy wall cutting
Beveling
Weld crown reduction and removal
Weld excavation
Elbow/Tees
Taper and reducer fittings
Pipe lines
Counter bores
Nozzles
Field Inspection and Alignment Services
PT. Chuck Engineering provides a wide range of inspection , measurement and alignment services that complement our on-site machining. With perhaps the largest and most diverse assortment of measurement and alignment instrumentation, Chuck is able to guarantee precise
location, orientation and size measurements before, during, and after our machining operations. All our measurement equipment and instrumentation is calibrated on a regular basis.
PT. Chuck Engineering experts provide more than just measurement data. Our engineers and technicians have in-depth process knowledge and are trained in the use of advanced laser based measurement equipment and methods. Precision measurement
is an important part of repair services/ construction. We have a complete inventory of measurement tools including Laser Tracker CMM, Laser Flatness & Straightness Alignment System, Laser Bore Alignment System, Laser
Shaft Alignment System,0 -3000 mm ID and OD Micrometers etc.
Coordinate measurement
Reverse Engineering and Quality control
CAD to Part inspection Roller Alignment
Shaft alignment
Bore Centreline Alignment
Flatness Measurement
Straightness Measurement
Belt Pulley Alignment
Rolls Alignment
Parallelism Alignment
Distance Measurement
Line Laser
Mechanical Workshop Services
PT. Chuck Engineering possesses the most extensive heavy workshop facilities in Batam Island and has the ability to take work pieces up to 20 tonnes in weight. A 22,000m² workshop holding an impressive inventory, handling and fabrication equipment including a full
range of machines suited to machining, maintenance, repair and build work for the petrochemical, energy, marine and metals industries.
OVERHAUL SERVICES
Your one- stop shop for parts manufacturing, dismantling, rebuilding and installation of all types of machinery and rotating equipments. Our service covers not only a complete support and overhaul for your equipment, but also professional suggestion for
any possible future repairing and replacement Pumps
HEAVY DUTY MACHINING
Chuck offers a whole range of machining services to meet all your diversified industrial needs. Customer requirements are thoroughly analyzed and custom designs are created accordingly. Parts are cut, drawn, drilled, sheared, milled, stamped, punched,
rolled and turned to produce the desired structure and finish.
Steel Fabrication Services
Our workshop has been purpose built to provide the most efficient fabrication lines, by increasing productivity through the design of production systems, and minimizing handling – meaning that we are able to fabricate at a faster rate, and a better price.
A 22,000m² workshop holding an impressive inventory, handling and fabrication equipment including overhead cranes 20 tonne. The machine shop houses a large collection of lathes, and drop saws, vertical bores and hydraulic
punches. Inclusive of our blast and paint section, blast pots, airless spray units, conventional spray guns and an air-conditioned paint store.
Our experience includes Epoxy, polyurethanes, thermally sprayed aluminiumglass flake, coal tar epoxy and more. Welding equipment includes more than 20 welding machines, wire feeders, circle cutters, baking ovens and vast amounts of additional auxiliary
equipment and materials.
CHUCK`s fabrication capacity includes process piping , process modules, skids with the flexibility to man up, based on project requirements. CHUCK is in the process of having the fabrication yard certified to ASME standards to fabricate pressure vessels.
With the help of our sister concern (UOS) in Singapore chuck is quipped to provide design service with the following expertise.
Heavy Duty Machining
PT. Chuck Engineering offers a whole range of machining services to meet all your diversified industrial needs. Customer requirements are thoroughly analyzed and custom designs are created accordingly.
Parts are cut, drawn, drilled, sheared, milled, stamped, punched, rolled and turned to produce the desired structure and finish.
► Shaft diameters from 1/4 to 10” & shaft lengths up to 21” are attained through our in-line shaft machines.
► Our vertical lathes can machine up to Dia.150” at height up to 80”.
► Our Boring machine is capable to boring ,turning and facing Dia. 250”.
► Milling Up to 230” length in a single set up.
Offshore power equipment, heavy lifting equipments, pipe layered, brake parts, construction parts, conveyors, hydraulic cylinders, are effectively machined through conventional processes.
Specializing in complex precision machined components & assemblies. Capabilities include: turning, grinding, drilling, milling, honing, threading & in-house heat treating.
Custom built Machinery
PT. Chuck Engineering specialises in designing, building and commissioning customised production machinery systems for plants and factories of all sizes.
Our team of in-house experts include automation, control systems and design engineers. We'll select the most appropriate technologies for integration into your new production line to meet your business needs.
As we handle the process from initial design to commissioning and post-install line optimisation, you'll have a single point of contact in the form of a project manager.
This is your advocate within PT.Chuck Engineering Batam who takes responsibility for ensuring your project is delivered on time and to specification
Our research and development team works to constantly develop and improve PT. Chuck Engineering Batam technology offering.
A commitment to research and development is central to what we do as we seek to integrate the most suitable technologies to improve your operations.
With this resource in-house, we can develop technology native to your Fabrication environment. Alternatively, we can integrate an existing technology suited to your needs.
The services available include machine building,for full mechanical servicing and custom machining of components